Process - Dhaval Steel Forge

Manufacturing Process

How We Manufacture

Dhaval Steel Forge follows a controlled forging and ring rolling process to produce high-quality seamless rings. Every stage is carefully monitored to achieve the required mechanical properties, dimensional accuracy, and surface finish for demanding industrial applications.

Step 01

Round bars cut to size by weight are upset in upsetting press to achieve required round shape for punching press.

Step 02

Round Work piece is punched, to achieve Cup like shape.

Step 03

Here Cup like shape work piece is trimmed in trimming press to achieve preform shape required for ring rolling machine as shown in figure

Step 04

Ring rolling process begins with the mendrel applying pressure to the preform against the rolling wheel. Ring Diameters increases as the continuous pressure reduces the wall thickness. The process continues until the desired size is achieved.

Step 05

Ring is then drawn in sizing press to achieve uniformity in all dimensions.

Our ring rolling produces seamless rings with forged properties, which results in optimum mechanical properties, and predictable and efficient machinability.

After forging, depending upon its application and customer requirement, forged rings goes through spherodized annealing process, shot blasting process, rough machining and CNC machining process.

Dhaval Steel Forge is a trusted manufacturer of high-quality forged components, delivering precision, strength, and reliability across diverse industrial applications. With advanced manufacturing facilities, skilled craftsmanship, and strict quality standards, we specialize in Seamless Rolled Rings, Gasket Rings, Slewing Rings, and Closed Die Forgings engineered to meet global industry requirements.

Our commitment to innovation, consistency, and customer satisfaction enables us to provide durable forging solutions that perform in the most demanding environments. From raw material selection to final inspection, every product is manufactured with a focus on excellence and long-term value.

Dhaval Steel Forge specializes in manufacturing high-quality forged components, including Seamless Rolled Rings, Gasket Rings, Slewing Rings, and Closed Die Forgings. With advanced technology, skilled expertise, and strict quality control, we deliver durable, precision-engineered solutions for diverse industrial applications.

Plot No. C/6-8, Survey No. 139/1-1, Golden Industrial Estate - 1, Rajkot, Gujarat 360311 , India

+91- 8866060833

info@dhavalsteelforge.in